A CNC router, also referred to as CNC Milling machine is actually a computerized Numerical Controlled machine that enables you to cut various materials employing a 3D cutting CAD/CAM software. The CAD/CAM converts your design in to a tool path so that your machine can make 3D shapes. It can cut various material, such as wood, foam, plastics and metals. When conversing concerning the axis of the router we refer to the movement of the Small CNC Router Wood Suppliers that it rotates. When conversing about the axis we make reference to a fixed imaginary line for the measurement of the coordinates by which the router will cut.
It could rotate X, Y, and Z which means that the machine can move right to left horizontally (X-axis), front to back horizontally (Y-axis) and vertically up and down (Z-axis), along with around itself. The working tool likewise have an X-Y-Z axis motion. Adding rotation movements in other directions in addition to that and you will have a 4 or even a 5-axis machine or even more.
In simple terms, a 3-axis router involves moving the cutting tool along 3 different axis, rendering it appropriate for parts and prototypes which are not too deep. A 4-axis router adds also a rotary axis movement called “A axis”, along with a 5-axis CNC router involves movement in the cutting tool along 5 different axis simultaneously (2 additional axis).
There is a conception more and more complex cuts are only able to be made with the 5 or even more axis machine, but could it be a misconception or otherwise not? We must be able to perform almost any cut utilizing a 3-axis router, even more complex shapes. However, the 5-axis has the ability to machine on all five sides of a piece simultaneously, thus plays a part in the flexibility and capabilities of the machine operator, shortening machining time. As an example, trying to machine a game title dice, if utilizing a 3-axis router, the equipment are only able to cut one side in the dice in a single operation. The operator will must turn the dice to machine the other sides, conducting a new set-up, occasionally having to change the tool bit. Utilizing a 5-axis, the equipment can cut all 5 sides in the dice simultaneously, needing to turn the dice just one more time for the 6th face.
Obtaining the additional 2 axis and a larger x-axis on the 5-axis CNC router allows to shorten the project time and so that you can handle larger parts, but at the same time, possessing a longer x-axis can result in less stability and accuracy and demands the complete attention of the operator. So, on one side we now have machines which will create certain more complicated shapes faster, thus might be more efficient, but simultaneously, those are less affordable and more complicated machines to function and keep.
So, the amount of axis of any CNC router machine do we need? The preference depends on the particular manufacturing application needed and the result required. Here are some instances where 5-axis router could be used over a 3 or 4-axis:
You possess an unusual out of the norm shaped piece to make. Should you are in need of greater cutting speed (A 5-axis you are able to perform the cut in just one single set-up instead of being forced to stopping and starting the tool repeatedly having a 3-axis, turning the design to machine it on every side)
In order to save on working area (One 5-axis machine can replace several 3-axis machines running at the same time). There are times where having a 5-axis CNC router is not enough and rather, you would need to have a 3-D printer or both. Sometimes, a 3-D printer is simpler to use and has less limitations when making a shape, however it is less precise compared to a router and is also limited using the material it may use, mostly confined to thermoplastics and resin.
The end result is that you get similar quality results with both 3-axis and 5-axis routers, however, if speed is of any major essence, you may want to think about the 5-axis. Keep in mind the most recent requires more difficult operation, contributes to more damage, and it is more expensive.
For those who have a 3D model you intend to design which is either too big or too thick to be machined as a result of height or cutter length restrictions or perhaps the foam material not being thick enough, the form may be sliced into sections. Each slice will be machined separately making use of the router and therefore the pieces could be glued together. The machined parts are able to be sanded and coated with protective hard shell and painted, which will also care for eliminating any visible grooves due to the gluing. Routers can also be used to produce molds that will later be poured with concrete or polyurethane and other casting materials.
CNC routers vary from several inches of working area all the way approximately 50 feet in length. Every router works with a spindle – this is the motor that is doing the specific cutting. Router’s spindles range from 1HP (horse power) to 20HP and above, and they also is capable of holding end mills (the driller) from 1/16″ up to 2″ and above. Different materials require different end mills and other cutting speeds. The denser the content the slower the cutting speed.
If you want to create a foam shape design which is large or even full scale you can use a small model, scan it utilizing a 3D scanner then transport it into the CNC router for machining, using a specialty cutting phksdb that generates the part file. Using the scanner enables you to convert any regular model to a live-size design. Any model could be scanned – a face, a sculpture, an automobile toy, train, boat, plain and whatever you need larger. You do not have to visualize and imagine just how the 3D model may be like – the scanner does it to suit your needs.
The organization is a manufacturer and distributor of CNC hot wire foam cutters, laser cutters and CNC routers. The machines cut various foam including EPS, XPS, EPP, RenShapes, urethane, tooling foam, EVA, polyurethane, MDF, in addition to acrylics, plastics, wood and light metals. Through its subsidiary company, WeCutFoam the organization can also be providing foam cutting, machining and prototyping services creating signs, logo, dimensional letters, props, exhibits, displays, prototypes and more.
Jinan Quick CNC Router Co., Ltd. was founded in 2006, “Quick-Fulltek” is our subsidiary brand which was built in 2012. We have been producing and exporting CNC machines since 2006.Our company locates in Lingang economic develepment zone in Gaoxin district in Jinan, factory floor space is more than 15,000 square meters. We have more than 300 workers including 25 professional designers, 35 experienced after sale service engineers and 20 sales persons.
JINAN QUICK-FULLTEK CNC MACHINERY CO., LTD.
Address:No. 3600, West Airport Road,Gaoxin District, Jinan, China.
E-mail: [email protected]
TEl : +86-531-85719477e
Mbl : +86-15628788693